Verypixel quality controlling system ensure every pixel is quality pixel
Verypixel quality controlling system mainly composed of four steps:
1. Raw material quality controlling system
2. Production quality controlling system
3. Aging, assembly production and finished product waterproof testing
4. Packaging and loading
1. Raw material quality controlling system | |
Temp and humidity controlled warehouse. Dust-free and antistatic protection for all raw materials | Voltage, current and brightness uniformity testing performance secures quality of LED lamps |
LED lamps appearance, such as shape, encapsulation, and material color and down-voltage quality inspection and control | LED lamps wavelength, color temperature, brightness, and wave edges study ensures the LED lamps’ uniformity. |
Cabinet metal part and PCB quality control with salty, humidity test equipment. | Silicon glue testing ensures the silicon glue from raw material supplier will not crack and decay, which ensures VP products’ waterproof system. |
2. Production quality controlling system | |
Module, cables, power supply and controlling system temp and humidity programmable testing | Brightness, color temperature and wavelength of LED sample module and LED display panel |
SMT, Tin printing and Soldering positioning testing | SMT and electronics components position quality inspection. |
Wave soldering for LED lamps to PCB board, and other connection components positioning and soldering joints. | The machine can control the quantity of glue and maintain the modules dried in a perfect horizontal environment. |
3. Aging, assembly production and finished product waterproof testing | |
Module aging testing ensures the working performance and uniformity. Test modules’ voltage, current, resistance and capacity. | Waterproof testing ensures outdoor products meet IP65 requirement. This machine will dip the cabinet inside water for 3 minutes.. |
Display aging test ensures the controlling system, ventilation system , power system and supporting system working together for at least 72 hours. No issues will be left for customers. | Transportation imitation to test the durability of parts assembly production line and ensures the products won’t loosen during the water or air cargo transportation |
4. Packaging and loading | |
Reinforced wooden package and using foam cushion inside the package to well protect the products. | We use forklifts to load the products, which could ensure stable and safe moving for the products. |